Applications of Combustible Gases Detectors in the Glass Industry

Overview

The glass industry encompasses the manufacturing and production of various types of glass products, ranging from flat glass used in windows and mirrors to specialty glass for electronics, automotive, construction, and household items like bottles and glassware. It involves processes such as glass melting, shaping, annealing, and finishing. The industry serves a wide range of sectors, including construction, automotive, packaging, electronics, and healthcare, among others. It plays a crucial role in modern society, providing essential materials for numerous applications while also advancing in terms of sustainability and technological innovation.

Depending on specific features and functions, GAO Tek’s Combustible Gases Detectors are sometimes referred to as flammable gas detectors, explosive gas detectors, combustible gas sensors, flammable gas sensors, gas leak detectors, gas detection devices, combustible gas monitors, flammable gas monitors, gas detection systems and explosive gas sensors.

Furthermore, GAO Tek’s combustible gases detectors are further grouped into: Alarm, Handheld , and Wired

GAO Tek’s Combustible Gases Detectors have the following applications in the glass industry:

Safety in Glass Furnaces: Glass manufacturing involves high-temperature processes, typically using natural gas or propane as fuel for glass furnaces. GAO’s Combustible gas detectors ensure that gas levels remain within safe limits, preventing potential explosions or fires.
Gas Leak Detection: Detecting leaks in gas lines is critical to prevent gas build-up, which could lead to explosions. GAO Tek’s Combustible gas detectors can quickly identify leaks in gas pipelines, ensuring the safety of workers and the facility.
Monitoring Kilns and Annealing Processes: Kilns and annealing ovens in the glass industry often use GAO’s combustible gases as fuel. Detectors are used to monitor gas levels during these processes, ensuring that combustion is efficient and that there are no leaks or malfunctions that could compromise safety.
Control of Combustion Processes: GAO Tek’s Combustible gas detectors help maintain optimal combustion conditions in glass furnaces and other equipment by monitoring gas levels. This ensures efficient energy use and helps prevent incomplete combustion, which can lead to the release of harmful by-products.
Preventing Fires in Drying Processes: Glass manufacturing involves drying processes where GAO’s combustible gases may be present. Detectors help ensure that these gases are properly vented or burned off, reducing the risk of fires.
Quality Control: GAO Tek’s Combustible gas detectors can also be used for quality control purposes, ensuring that the composition of gases in the manufacturing environment remains consistent. Any fluctuations could indicate issues with the process that need to be addressed to maintain product quality.
Emergency Response: In the event of a gas leak or other emergency, GAO Tek’s combustible gas detectors provide early warning, allowing for prompt evacuation and response by emergency services.

More information on combustible gas detectors and their applications in other industries can be found on Combustible Gases Detectors

This category page lists related products Environmental

Systems in the Glass Industry Utilizing Combustible Gas Detectors

Here are some popular systems in the glass industry using combustible gases detectors:

Gas Leak Detection System:

Honeywell IntelliDoX: This software integrates with combustible gas detectors to continuously monitor gas levels in and around the furnace. It provides real-time alerts and notifications in case of gas leaks, ensuring immediate response.
MSA Gas Detection Management Software: This software allows for centralized monitoring and management of multiple gas detectors. It offers features such as data logging, trend analysis, and remote calibration to ensure the reliability of the gas detection system.
Draeger REGARD 7000: This software creates a visual map of gas leaks detected by the combustible gas detectors. It helps identify leak hotspots and optimize maintenance efforts to minimize downtime.

Furnace Combustion Control System:

Siemens Combustion Optimization System: This software interfaces with both combustion controls and combustible gas detectors to optimize fuel-air mixture ratios in the furnace. It adjusts parameters such as air intake and fuel flow based on real-time gas measurements, maximizing combustion efficiency and reducing emissions.
Rockwell Automation PlantPAx: This software provides comprehensive control over the entire glass manufacturing process, including furnace operations. It integrates with combustible gas detectors to ensure precise control of combustion conditions, minimizing energy consumption and maximizing product quality.
Yokogawa Energy Performance Management: This software analyzes data from combustible gas detectors to optimize energy usage in the furnace. It identifies areas for energy savings, such as reducing excess fuel consumption or optimizing furnace insulation, leading to cost reductions and improved sustainability.

Emergency Shutdown System:

ABB Safety System: This software ensures rapid response to hazardous situations detected by combustible gas detectors. It automatically triggers shutdown procedures in the event of a gas leak or other safety hazard, preventing accidents and minimizing damage.
ProcessMAP Emergency Management: This software facilitates the creation and implementation of emergency response plans based on data from combustible gas detectors. It includes features such as alarm management, evacuation planning, and incident reporting to ensure a coordinated and effective response to emergencies.

Gas Usage Optimization System:

Schneider Electric EcoStruxure: This software analyzes data from combustible gas detectors to optimize gas usage throughout the glass manufacturing process. It identifies opportunities to reduce waste and improve efficiency, leading to cost savings and reduced environmental impact.
SAP Manufacturing Execution: This software integrates with combustible gas detectors to incorporate real-time gas measurements into production planning. It optimizes production schedules based on gas availability and consumption rates, ensuring smooth operations and minimizing downtime.
Seeq: This software analyzes historical data from combustible gas detectors to identify trends and patterns in gas usage. It provides insights into factors affecting gas consumption, such as production volume or equipment performance, enabling informed decision-making for process optimization.

Emissions Monitoring and Control System:

Enablon: This software monitors emissions data collected by combustible gas detectors to ensure compliance with environmental regulations. It tracks emissions levels, generates reports, and alerts users to potential compliance issues, helping to avoid fines and penalties.
CEMS by OPSIS: This software interfaces with combustible gas detectors to monitor and control emissions from glass manufacturing processes. It adjusts pollution control equipment, such as scrubbers or catalytic converters, based on real-time gas measurements to maintain compliance with emission limits.
GHG IQ by Dakota Software: This software tracks greenhouse gas emissions associated with glass manufacturing operations, using data from combustible gas detectors. It helps companies measure their carbon footprint, set reduction targets, and implement strategies to mitigate climate impact.

Quality Assurance System:

Plex Manufacturing Cloud: This software integrates with combustible gas detectors to ensure product quality and consistency. It captures gas measurement data as part of the production record, allowing for traceability and quality control throughout the manufacturing process.
InfinityQS Enact: This software analyzes data from combustible gas detectors to monitor process variability and identify trends that could affect product quality. It provides real-time alerts and insights to help maintain tight control over manufacturing processes.
QMS Pro by Qualio: This software facilitates quality management by incorporating data from combustible gas detectors into quality assurance processes. It ensures that gas-related parameters are monitored and controlled to meet quality standards and customer requirements.

GAO Tek’s targeted markets are North America, particularly the U.S. and Canada.

Complying with Government Regulations

GAO Tek’s combustible gas detectors comply or help our customers comply with the U.S. government regulations such as:

Occupational Safety and Health Administration (OSHA) 29 CFR 1910.252 – Welding, Cutting, and Brazing Standard
National Fire Protection Association (NFPA) 86 – Standard for Ovens and Furnaces
NFPA 54 – National Fuel Gas Code
NFPA 70 – National Electrical Code (NEC)
NFPA 820 – Standard for Fire Protection in Wastewater Treatment and Collection Facilities
International Fire Code (IFC) Chapter 40 – Processes Involving Materials Subject to Spontaneous Combustion
American National Standards Institute (ANSI)/International Society of Automation (ISA) 12.13 – Combustible Gas Detection Instruments
ANSI/ISA 60079-29-1 – Explosive Atmospheres, Part 29-1: Gas detectors
Underwriters Laboratories (UL) 2075 – Standard for Gas and Vapor Detectors and Sensors
UL 61010-1 – Safety Requirements for Electrical Equipment for Measurement, Control, and Laboratory Use

GAO Tek’s combustible gas detectors or help our clients comply with the Canadian regulations such as:

Canadian Electrical Code, Part I (CEC) – Section 18: Hazardous Locations
CSA B149.1 – Natural Gas and Propane Installation Code
CSA B149.3 – Code for the Field Approval of Fuel-related Components on Appliances and Equipment
CSA B149.6 – Code for the Field Approval of Fuel-related Components on Industrial Equipment
CSA B149.12 – Installation Code for Oil-burning Equipment
CSA C22.2 No. 152 – Combustible Gas Detection Instruments
CSA C22.2 No. 152.1 – Gas Detectors for Use in Hazardous Locations
CSA C22.2 No. 152.2 – Gas Detection Instruments for Indoor Use
CSA C22.2 No. 152.3 – Gas Detection Instruments for Outdoor Use
CSA C22.2 No. 152.4 – Gas Detection Instruments for Portable Applications

Case Studies of Combustible Gas Detectors in the Glass Industry

Combustible Gas Detectors are sometimes called flammable gas detectors, explosive gas detectors, combustible gas sensors, flammable gas sensors, gas leak detectors, gas detection devices, combustible gas monitors, flammable gas monitors, gas detection systems and explosive gas sensors.

Here are some practical examples of using combustible gas detectors in glass industry:

Smith Glassworks, located in upstate New York, implemented a state-of-the-art combustible gas detection system in their glass furnace operations. The system provided real-time monitoring of gas levels, allowing for early detection of leaks. This proactive approach significantly improved worker safety and prevented potential accidents.

Hudson Glass Company revamped their glass melting furnaces in Buffalo, New York, integrating combustible gas detectors with advanced control systems. By monitoring and optimizing combustion parameters, such as fuel-air ratio, they achieved higher energy efficiency and reduced fuel consumption by 15%. This resulted in substantial cost savings and environmental benefits.

Empire Glassworks, a glass container manufacturer in Rochester, New York, faced frequent production downtimes due to gas leaks. By installing a comprehensive network of combustible gas detectors throughout the facility, they improved leak detection accuracy and response time. This proactive measure minimized production interruptions and enhanced overall productivity.

Toledo Glass Co., based in Ohio, implemented combustible gas detectors in their glass melting furnaces. By integrating the detectors with automated control systems, they achieved precise control over combustion processes. This optimization led to improved glass quality and reduced fuel consumption, resulting in significant cost savings.

Cleveland Glassworks, located in Cleveland, Ohio, installed combustible gas detectors in their glass cutting and grinding areas. This proactive safety measure helped in identifying gas leaks early, ensuring a safe working environment for employees and preventing potential accidents.

Akron Glass Manufacturing, operating in Akron, Ohio, upgraded their emissions control system to comply with environmental regulations. Combustible gas detectors were installed to monitor combustion efficiency and detect any anomalies. This initiative helped the company to meet regulatory standards and minimize environmental impact.

Lone Star Glassworks, located in Houston, Texas, implemented a comprehensive gas detection system in their glass bottle production area. The system helped in early detection of gas leaks, preventing potential hazards and ensuring uninterrupted production.

Dallas Glass Co., situated in Dallas, Texas, utilized combustible gas detectors to optimize energy usage in their glass furnaces. By monitoring gas levels and adjusting combustion parameters, they achieved significant energy savings while maintaining product quality.

Austin Glassworks, based in Austin, Texas, implemented a gas detection system as part of their emergency response plan. The detectors provided early warning of gas leaks, allowing for prompt evacuation and mitigation measures. This proactive approach enhanced workplace safety and emergency preparedness.

Silicon Valley Glass Co., located in San Jose, California, installed combustible gas detectors to monitor emissions from their glass manufacturing processes. By optimizing combustion efficiency, they achieved a significant reduction in greenhouse gas emissions, contributing to environmental sustainability.

Los Angeles Glassworks, operating in Los Angeles, California, utilized combustible gas detectors to maintain product quality in their glass production process. By ensuring precise control over combustion conditions, they minimized defects and improved customer satisfaction.

San Francisco Glass Company, based in San Francisco, California, upgraded their safety standards by implementing a comprehensive gas detection system. The detectors provided continuous monitoring of gas levels, ensuring a safe working environment for employees and visitors.

Maple Glassworks Ltd., located in Ontario, Canada, installed advanced combustible gas detectors throughout their facility to enhance safety measures. Real-time monitoring of gas levels enabled early detection of gas leaks, ensuring the safety of workers and preventing potential accidents. This proactive approach significantly reduced the risk of production downtime and improved overall safety standards.

Crystal Glass Co., based in British Columbia, Canada, implemented combustible gas detectors in their glass production processes to optimize energy usage. Continuous monitoring of gas levels and adjustment of combustion parameters led to significant energy savings. Additionally, the optimized processes resulted in a reduction in greenhouse gas emissions, aligning with the company’s sustainability goals.

Northern Glassworks Inc., located in Alberta, Canada, installed a comprehensive gas detection system to ensure compliance with Canadian regulatory standards. The system included combustible gas detectors and emissions monitoring equipment. Continuous monitoring of gas levels and emissions helped Northern Glassworks maintain a safe working environment and avoid regulatory penalties.

GAO RFID Inc. RFID Hardware, a sister company of GAO Tek Inc., is ranked as a top 10 RFID suppliers in the world. Its RFID, BLE, and IoT products have also been widely used in the glass industry. Articles about related industries are given below:

Manufacturing Industry | RFID Solutions

Research, Technology & Professional Services Industries | RFID Solutions

Use of Combustible Gas Detectors with Leading Software and Cloud Services in the Glass Industry

GAO Tek’s has used or has facilitated its customers to use GAO’s combustible gas detectors with some of the leading software and cloud services in their applications. Examples of such leading software and cloud services include:

Honeywell IntelliDoX
MSA Gas Detection Management Software
Draeger REGARD 7000
Siemens Combustion Optimization System
Rockwell Automation PlantPAx
Yokogawa Energy Performance Management
ProcessMAP Emergency Management
Plex Manufacturing Cloud
InfinityQS Enact
QMS Pro by Qualio
Enablon
CEMS by OPSIS
GHG IQ by Dakota Software
Schneider Electric EcoStruxure
SAP Manufacturing Execution
Seeq
ABB Safety System
Safety instrumented system
ProcessMAP Emergency Management
Honeywell Safety Suite
Emerson AMS Device Manager
OSIsoft PI System

GAO Tek’s combustible gases detectors and their applications in other industries are listed on Combustible Gases Detectors

Other related products can be found on this category page Environmental

Meeting Customers’ Demands

Large Choice of Products

In order to satisfy the diversified needs of their corporate customers, GAO Tek Inc. and its sister company GAO RFID Inc. together offer a wide choice of testing and measurement devices, network products, RFID, BLE, IoT, and drones.

Fast Delivery

To shorten the delivery to our customers, GAO has maintained a large stock of its products and is able to ship overnight within the continental U.S. and Canada from the nearest warehouse.

Local to Our Customers

We are located in both the U.S. and Canada. We travel to customers’ premises if necessary. Hence, we provide a very strong local support to our customers in North America, particularly the U.S. and Canada.

Furthermore, we have built partnerships with some integrators, consulting firms and other service providers in different cities to further strengthen our services. Here are some of the service providers in the glass industry we have worked with to serve our joint customers:

ABB Ability
Accenture
ATS Automation Tooling Systems Inc.
Deloitte Consulting LLP
Emerson Automation Solutions
Ernst & Young LLP (EY)
Honeywell Process Solutions
IBM Global Business Services
Mireaux Management Solutions
Nova Automation Inc.
PricewaterhouseCoopers (PwC)
Process and Data Automation
Rockwell Automation
Siemens Digital Industries Software
Systech Controls and Automation Inc.

GAO has Many Customers in the Glass Industry

The products from both GAO Tek Inc. and GAO RFID Inc. have been widely used in the glass industry by many customers, including some leading companies. Here is more information on applications of GAO RFID Inc.’s products in the glass industry. Articles about related industries are given below:

Manufacturing Industry | RFID Solutions

Research, Technology & Professional Services Industries | RFID Solutions

Here are some of GAO’s customers in the glass industry: