Applications of Wireless Power Transfer Device in Manufacturing Industry

Overview 

The manufacturing industry encompasses the production of goods using labor, machinery, tools, and chemical or biological processing. It includes a wide range of sectors such as automotive, electronics, textiles, and food and beverages, transforming raw materials into finished products on a large scale. The industry plays a critical role in economic development by creating jobs, fostering innovation, and contributing to the GDP. Modern manufacturing often integrates advanced technologies like automation, robotics, and the Internet of Things (IoT) to enhance efficiency, precision, and productivity, while also striving to meet sustainability goals through eco-friendly practices and reducing waste. 

Depending on specific features and functions, GAO Tek’s Wireless power transfer device are sometimes referred to as Wireless chargers, inductive chargers, resonant chargers, wireless power transmitters, wireless charging pads, wireless power receivers, inductive power transfer systems, resonant inductive coupling devices, wireless energy transfer devices, and contactless power transfer systems. 

GAO Tek’s Wireless power transfer device have the following applications in the manufacturing industry: 

• Inventory Management: In warehouses and storage areas, GAO Tek’s wireless power transfer device can be used to power RFID tags and other IoT devices that track inventory in real-time. This eliminates the need for manual scanning and significantly improves inventory accuracy and efficiency. Wireless power ensures that these tracking devices remain operational without the need for battery replacements, thereby supporting continuous and automated inventory management systems. 

• Sensor Networks: In modern manufacturing, wireless sensors are widely used for monitoring equipment health, environmental conditions, and process parameters. GAO’s wireless power transfer device can provide a reliable power source for these sensors, enabling continuous data collection and transmission without the limitations of battery life. This supports predictive maintenance strategies, where data from sensors is used to predict and prevent equipment failures, thereby reducing downtime and maintenance costs. 

• Material Handling: Conveyor systems and transfer stations are essential components of manufacturing and warehousing operations. GAO Tek’s wireless power transfer device can be used to power these systems, eliminating the need for power cables that can be prone to wear and damage. This leads to more reliable material handling operations and reduces maintenance efforts. Additionally, it allows for more flexible system designs and layouts. 

• Assembly Lines: On assembly lines, tools and equipment often need to be moved or reconfigured for different production runs. GAO’s wireless power transfer device enables these tools and equipment to be powered without the need for cumbersome wiring. This not only improves the safety and ergonomics of the workspace but also allows for quicker reconfiguration of the assembly line, enhancing overall production flexibility and efficiency. 

• Wearable Devices: Manufacturing workers increasingly use wearable devices for various purposes, including communication, safety monitoring, and operational efficiency. GAO Tek’s wireless power transfer device can keep these devices charged without the need for frequent battery changes, ensuring that workers can rely on their devices throughout their shifts. This is particularly useful for devices such as smart glasses, wearable sensors, and communication headsets. 

More information on wireless power transfer devices and their applications in other industries can be found on

Wireless power transfer device

This category page lists related products

Electrical products

Systems in the Manufacturing Industry Utilizing Wireless Power Transfer Device 

Here are some popular systems in the manufacturing industry using wireless power transfer device: 

Enterprise Resource Planning (ERP) Systems 

• SAP S/4HANA: A comprehensive ERP suite that provides end-to-end solutions for manufacturing, including production planning, quality management, and asset management. 

• Oracle JD Edwards EnterpriseOne: Offers robust manufacturing modules for production scheduling, inventory management, and shop floor control. 

Manufacturing Execution Systems (MES) 

• Siemens Opcenter: An MES solution that provides visibility into production processes, quality control, and production scheduling, enhancing manufacturing performance. 

• Rockwell Automation FactoryTalk Production Centre: Combines MES and quality management functionalities to improve production efficiency and ensure product quality. 

Product Lifecycle Management (PLM) Systems 

• PTC Windchill: A PLM software that offers comprehensive tools for product data management, collaboration, and change management throughout the product lifecycle. 

• Siemens Teamcenter: Provides an integrated environment for managing product development, including design data, documentation, and compliance information. 

Supply Chain Management (SCM) Systems 

• SAP Integrated Business Planning (IBP): A cloud-based SCM solution that offers real-time visibility and planning capabilities for demand, inventory, and supply chain operations. 

• Kinaxis Rapid Response: Provides end-to-end supply chain visibility and advanced analytics to help manufacturers plan, monitor, and respond to supply chain disruptions. 

Computerized Maintenance Management Systems (CMMS) 

• IBM Maximo: CMMS software that offers comprehensive asset management, work order management, and preventive maintenance capabilities. 

• UpKeep: A user-friendly CMMS solution designed to streamline maintenance workflows, track work orders, and manage assets effectively. 

GAO Tek’s targeted markets are North America, particularly the U.S and Canada. 

Complying with Government Regulations 

GAO Tek’s wireless power transfer device comply or help our customers comply with the U.S. government regulations such as: 

• Federal Communications Commission (FCC) Part 15 Regulations 

• Occupational Safety and Health Administration (OSHA) Standards 

• Institute of Electrical and Electronics Engineers (IEEE) Standards 

• Underwriters Laboratories (UL) Standards 

• Federal Energy Regulatory Commission (FERC) Regulations 

• Industrial, Scientific, and Medical (ISM) Equipment 

• Control of hazardous energy (lockout/tagout) 

• Wireless LANs and related protocols 

• Electric Vehicle Supply Equipment (EVSE) 

• Open Access Transmission Tariff (OATT) 

GAO Tek’s wireless power transfer device comply or help our clients comply with the Canadian regulations such as: 

• Innovation, Science and Economic Development Canada (ISED) 

• Safety standard for electrical installations (CEC). 

• Ontario Electrical Safety Code (OESC) 

• Quebec Construction Code 

• British Columbia Safety Standards Act 

• Alberta Safety Codes Act 

• Manitoba Electrical Code 

• Saskatchewan Electrical Inspection Act 

• Nova Scotia Building Code Regulations 

• Newfoundland and Labrador Occupational Health and Safety Regulations 

Case Studies of Wireless Power Transfer Device in the Manufacturing Industry 

Wireless power transfer devices are sometimes called Wireless charger, inductive charger, resonant charger, wireless power transmitter, wireless charging pad, wireless power receiver, inductive power transfer system, resonant inductive coupling device, wireless energy transfer device and contactless power transfer system. 

Here are some practical examples of using wireless power transfer device in the manufacturing industry: 

In New York, Electronics adopted wireless charging pads for their fleet of automated guided vehicles (AGVs) within their manufacturing plant. The wireless power transfer technology enabled seamless charging of AGVs during breaks in production cycles, eliminating the need for manual recharging or downtime for battery swaps. This implementation not only improved the utilization rate of their AGVs but also streamlined logistics operations, contributing to cost savings and operational reliability. 

Automotive, based in Michigan, integrated wireless power transfer systems into their production lines to enhance operational flexibility and efficiency. By implementing contactless power solutions, XYZ could quickly reconfigure workstations and assembly processes without the constraints of traditional power cables. This flexibility allowed them to adapt to new product introductions and assembly line changes more efficiently, improving their agility in responding to market demands and reducing setup times. 

In Texas, Aerospace adopted wireless power transfer technology to enhance the safety and efficiency of their tooling operations. By eliminating the use of physical connectors and cables for powering tools and equipment, XYZ Aerospace minimized tripping hazards and potential electrical risks in their facility. This implementation improved operational uptime and safety compliance while streamlining their tooling processes for aircraft assembly and maintenance. 

Food Processing in Washington State integrated wireless power devices to optimize their conveyor and sorting equipment in their processing plant. The wireless power transfer technology enabled continuous operation of critical equipment without the limitations of wired connections, reducing maintenance downtime and improving throughput. This implementation enhanced operational efficiency in food processing and packaging, supporting their commitment to delivering high-quality products to market. 

Automotive in Ontario implemented wireless charging stations for their fleet of electric vehicles (EVs) on the assembly line. By integrating wireless power transfer technology, XYZ Automotive streamlined the production schedule for EVs, optimizing the use of floor space and reducing energy costs associated with traditional charging methods. This deployment improved production efficiency and supported their transition to electric vehicle manufacturing. 

Manufacturing in Quebec utilized wireless power transfer technology to enhance the precision and safety of their automated welding processes. By powering robotic arms and welding equipment wirelessly, ABC Manufacturing improved the flexibility and accuracy of their manufacturing operations. This implementation reduced setup times for welding tasks and enhanced workplace safety by eliminating trip hazards associated with power cables, contributing to overall operational efficiency and worker satisfaction. 

GAO RFID Inc. RFID Hardware, a sister company of GAO Tek Inc., is ranked as a top 10 RFID suppliers in the world. Its RFID, BLE, and IoT products have also been widely used in the manufacturing industry. 

Electrical Equipment Manufacturing Industry  

Avionics Manufacturing Industry 

Use of Wireless Power Transfer Device with Leading Software and Cloud Services in the Manufacturing Industry 

GAO Tek has used or has facilitated its customers to use GAO’s wireless power transfer device with some of the leading software and cloud services in their applications. Examples of such leading software and cloud services include: 

• SAP Manufacturing Execution (SAP ME) 

• Oracle Manufacturing Cloud 

• Rockwell Automation FactoryTalk Production Centre 

• Siemens Opcenter (formerly SIMATIC IT) 

• PTC Windchill 

• Siemens Teamcenter 

• IBM Maximo 

• UpKeep 

• Microsoft Azure IoT Hub 

• AWS IoT Core 

• Google Cloud IoT Core 

• ThingWorx (PTC) 

• Predix (GE Digital) 

• Salesforce Manufacturing Cloud 

• Plex Manufacturing Cloud 

GAO Tek’s wireless power transfer device and their applications in other industries are listed on this page

Wireless power transfer device

This category page lists related products

Electrical products

Meeting Customers’ Demands 

Large Choice of Products 

In order to satisfy the diversified needs of their corporate customers, GAO Tek Inc. and its sister company GAO RFID Inc. together offer a wide choice of testing and measurement devices, network products, RFID, BLE, IoT, and drones. 

Fast Delivery 

To shorten the delivery to our customers, GAO has maintained a large stock of its products and is able to ship overnight within the continental U.S. and Canada from the nearest warehouse. 

Local to Our Customers 

We are located in both the U.S. and Canada. We travel to customers’ premises if necessary. Hence, we provide a very strong local support to our customers in North America, particularly the U.S and Canada. 

Furthermore, we have built partnerships with some integrators, consulting firms and other service providers in different cities to further strengthen our services. Here are some of the service providers in the manufacturing industry we have worked with to serve our joint customers: 

• Accenture 

• Deloitte Consulting LLP 

• Capgemini 

• Cognizant 

• IBM Global Services 

• Ernst & Young LLP (EY) 

• KPMG LLP 

• Grant Thornton LLP 

• Baker Tilly US, LLP 

• RSM US LLP 

• CGI Group Inc. 

• HCL Technologies  

• Infosys  

• Wipro  

• Tata Consultancy Services (TCS) 

GAO has Many Customers in the Manufacturing Industry 

The products from both GAO Tek Inc. and GAO RFID Inc. have been widely used in the manufacturing industry by many customers, including some leading companies. Here is more information on applications of GAO RFID Inc.’s products in the manufacturing industry. 

Articles about related industries are given below: 

Electrical Equipment Manufacturing Industry  

Avionics Manufacturing Industry 

Here are some of GAO’s customers in the manufacturing industry: 

• General Electric (GE) 

• Raytheon Technologies 

• Thermo Fisher Scientific 

• IBM 

• Lockheed Martin 

• Caterpillar Inc. 

• 3M 

• Deere & Company  

• Cummins Inc. 

• Eaton Corporation 

• Delta Air Lines 

• Boeing 

• Nucor Corporation 

• PepsiCo 

• Tesla, Inc. 

• Apple Inc. 

• Intel Corporation 

• Chevron Corporation 

• CAE Inc. 

• Canadian National Railway (CN) 

• Teck Resources 

• Nutrien Ltd. 

• Imperial Oil 

• Stelco Holdings Inc.